Manufacturing
You need robust and agile manufacturing capabilities to:
- Create schedules that optimize your material and equipment resources
- Ensure customers are receiving every product available to promise, on time
- Improve operational efficiency and quality
- Enable traceability for internal and external stakeholders
Key Challenges
Constant Disruption - Geopolitical events, natural disasters, and technology advances are constantly driving change in your suppliers, customers and competitors.
Changing Workforce - Employee expectations have changed, skilled labor is diminishing, and remote/hybrid roles are luring talent out of industry.
Consistent Pressure - Good sales create busy shifts and a constant challenge to keep material flowing and machines running.
Capabilities
- Engineering
- Scheduling Automation
- Floor-Friendly
- Right-Sized Traceability
To survive and grow during increasing supply chain volatility, manufacturers must continuously drive operational excellence throughout the processes they can influence the most. Shifts in sourcing and production flexibility must be considered as companies seek tariff-friendly geographies balanced close to demand. Accurate and timely demand planning is essential to run production effectively, especially with manufacturers increasingly running in mixed mode.
Manufacturers are challenged to boost production agility and quality performance as they seek to manage risk in uncertain conditions. Digital technologies, from cloud and the Internet of Things (IoT) to advanced analytics and robotics, are now necessary to drive innovation and remain competitive.
Greater importance is now placed on transparency and collective intelligence to empower manufacturing professionals to better tackle problems and improve decision-making.
Benefits of Manufacturing with QAD Adaptive ERP
Manage shop floor operations in real time
Rapidly respond to changes in demand
Improve master planning and scheduling accuracy
Boost manufacturing performance and product quality
Increase real-time production insight
Improve overall equipment effectiveness
Reduce inventory, drive down costs, improve on-time deliveries
Improve sustainability through optimal planning, real-time visibility, and reduced waste
The manufacturing capabilities in QAD Adaptive ERP drive collaboration between planning, scheduling, quality, equipment and assets, cost management, material handling and shop floor control. It adapts to any style of manufacturing and specific tactics by region and/or site. Quality metrics, central model management and automated data collection ensure accurate and timely product, material and inventory information.
Action Centers provides actionable information for operations efficiency, production line utilization and other areas to identify trends and improve decision making
Available to Promise (ATP) helps manufacturing accurately respond to customer orders based on available product quantities and requested delivery dates
Inventory Management monitors balances, performs cycle counts and includes inventory transaction history and lot/serial tracking reports
Master Planning and Scheduling Workbenches provides planners and schedulers simultaneous visibility into plans, schedules and all supporting data, and enables control and collaboration across the production and materials planning space
Production Orders manages and streamlines manufacturing and shop floor operations with a single, centralized solution
Serialization provides event track and trace by unique identifiers like serial numbers or license plates, whether the inventory consists of packaging units or specific purchased, produced or shipped item units
EAM (Enterprise Asset Management) enables manufacturers to operate plants more efficiently by keeping equipment running at the lowest cost
QAD Automation Solutions provides receiving to shipping shop floor capabilities tailored to handheld scanners, and prints labels with context and customer-sensitive formatting
QAD Production Execution delivers a highly visual and intuitive experience for shop floor reporting, labeling, labor capture and equipment status
QAD EQMS (Enterprise Quality Management System) provides a centralized repository for everything quality-related, allowing gains in efficiency, standardization, and visibility throughout the enterprise to transition companies beyond industry requirements to a focus on operational cost reductions and margin improvements
QAD Redzone connects your workforce to achieve results that speak for themselves: 29% productivity increase, 74% increase in engagement and 32% reduction in turnover. Completely transform your manufacturing operations in 90 days.
HAPM Magna Excels
Exceeding production goals through an ERP implementation? Fact, not fiction, for this automotive supplier.
DeBortoli Wines Improves Traceability, Compliance and Quality with QAD
“All of these pieces have really provided a basis for a sustained, competitive advantage.”
Ready to Join Avery CCL in Unlocking Time for Growth?
“Our planner used to spend eight hours on routine planning tasks. Now it’s two hours on planning and the rest on more strategic activities.”
Manufacturers succeed with QAD ERP and Redzone Connected Workforce
See how a VP of Operations was able to report “roughly 80% of our paperwork has been eliminated. We’ve had a 12.5-point improvement in OEE"
Further Information
How Can We Help You?
Are you interested in exploring QAD Adaptive Applications? Do you have specific questions, comments or feedback? Get in touch with us!
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